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Ultra Fine Wire EDM Machining Services With Micro Tolerance No Tool Pressure

Dongguan Yiding Technologies Co., Ltd.
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    Buy cheap Ultra Fine Wire EDM Machining Services With Micro Tolerance No Tool Pressure from wholesalers
     
    Buy cheap Ultra Fine Wire EDM Machining Services With Micro Tolerance No Tool Pressure from wholesalers
    • Buy cheap Ultra Fine Wire EDM Machining Services With Micro Tolerance No Tool Pressure from wholesalers
    • Buy cheap Ultra Fine Wire EDM Machining Services With Micro Tolerance No Tool Pressure from wholesalers

    Ultra Fine Wire EDM Machining Services With Micro Tolerance No Tool Pressure

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    Brand Name : Yiding
    Certification : ISO 9001:2015
    Payment Terms : L/C,D/A,D/P,T/T,Western Union,MoneyGram
    Supply Ability : 2000peice/week
    • Product Details
    • Company Profile

    Ultra Fine Wire EDM Machining Services With Micro Tolerance No Tool Pressure

    Wire EDM Machining Services with ±2µm Precision & 20µm Wire

    Service Overview

    Our EDM machining services are designed for industries that require ultra-precise machining of hard materials or complex geometries that conventional cutting methods cannot achieve; by using controlled electrical discharges between an electrode and the workpiece submerged in dielectric fluid, EDM enables us to process conductive materials with unmatched accuracy, making it particularly valuable for mold manufacturing, aerospace components, medical instruments, and intricate automotive parts.

    Product Specifications
    AttributeValue
    MaterialsCopper, aluminum, brass, stainless steel, titanium alloys, Inconel, tool steels
    Lead time7-10 days
    Precision±2µm (0.0001″) achievable for micro-tolerance applications
    Wire SizesStandard fine wire to ultra-fine microwire, down to 20µm (0.0008″)
    Complex GeometryCapable of producing intricate shapes, sharp corners, thin walls, and detailed contours


    EDM Processes

    • Wire EDM: Ideal for cutting intricate profiles and fine details with sharp internal corners that milling cannot achieve; capable of handling complex shapes while maintaining dimensional stability.

    • Sinker EDM (Die-Sinking EDM): Used for creating deep cavities, precision molds, and detailed contours; especially effective for hardened materials where traditional cutting tools wear out quickly.

    • Hole Drilling EDM: Provides high-speed drilling of small, precise holes in hard materials, making it suitable for aerospace turbine blades, injection molds, and precision cooling channels.



    Service Advantages

    Extreme Precision: Tolerances up to ±0.002 mm

    Material Versatility: Machine hardened steel, carbide, titanium, and superalloys

    Complex Geometries: Sharp corners, thin walls, intricate contours achievable

    No Tool Pressure: Prevents deformation of delicate parts

    Superior Surface Finish: Polished-quality finishes with Ra 0.2 μm possible

    Cost Efficiency: Ideal for low-volume, high-complexity production and tooling


    Advanced Wire EDM for Micro-Tolerance Applications
    Frigate delivers high-end CNC Wire Electrical Discharge Machining (EDM) services, offering capabilities from standard to ultra-high precision with tolerances as tight as ±2µm (0.0001″). We serve diverse industries with expertise in multiple wire sizes—from standard fine wire EDM down to 20µm (0.0008″) micro wire.
    Our state-of-the-art EDM equipment and process expertise produce highly accurate, repeatable components from nearly any conductive material. Wire EDM enables intricate geometries, ultra-fine features, and tight tolerances often unattainable with traditional CNC machining. Our specialized processes can produce micro holes as small as 30 microns, expanding possibilities in precision manufacturing.

    Quality Assurance

    We apply strict quality control measures throughout the EDM process; every part undergoes initial feasibility checks, in-process monitoring, and final inspection using CMM and high-resolution optical measuring systems, ensuring compliance with international standards such as ISO9001, DIN, and ASTM, and guaranteeing that the final product meets or exceeds customer expectations.




    Consistent edge quality and kerf width are critical in Wire EDM machining. Key factors include:
    • Wire diameter (thicker wires produce wider kerfs)
    • Machining speed (affects thermal impact)
    • Material properties
    We utilize advanced monitoring techniques for real-time adjustments, ensuring optimal edge quality and kerf width. This approach minimizes finishing requirements, improves efficiency, and reduces costs.
    Quality Ultra Fine Wire EDM Machining Services With Micro Tolerance No Tool Pressure for sale
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